Ergonomic bike grips

Project data
Type
Authors Christopher Thormodson
Status
Years 2018
Made Yes
Replicated No
Cost USD 3.75

Bicycles are a mode of transportation used throughout the world. There are 3 pieces of a bicycle that interact with the users. They are the seat, handlebar grips, and pedals. I set out to design and improve the bike grips that attach to the handlebars. I based my design off of Ergon GP1 Grips to be easily printed out of TPU or any other flexible filament. I believe this is appropriate for any user that has access to a 3D printer from people in 3rd world countries that use their bike out of necessity to someone that uses their bike for entertainment. This fulfills the need for a comfortable cheap alternative for current bike grips on the market. Below is a picture of the bike grips attached to a set of standard handlebars.

Bill of Materials

  1. TPU printer filament or other flexible material
  2. Super Glue (optional)

Files

Technical Specifications and Assembly Instructions

  • Use TPU Filament or other flexible printing material
  • Print at 20% Infill
  • Estimated Print Time 4hrs per grip (8 hrs total)
  • Assembly time is less than 60 seconds.

Assembly Instructions

  • After printing take grips and push them onto the bike handlebars. Make sure the bumped piece is facing towards you as shown in the picture below.
  • Add superglue before pushing on if desired.
Assembled Bike Grip

Common Problems and Solutions

  • NOTE Bike grips are designed to be press fit on standard mountain bike handlebars (22.2mm diameter)
  • Bike grips too loose. Open FreeCAD document and change hole diameter
  • Bike Grips too tight. Open FreeCAD document and change hole diameter

Cost savings

  • Print Material Cost $3.75
  • Ergon GP1 Grips $22.50
  • Money savings of $18.75 or over 88%

Benefited Internet Communities

Page data
Authors Christopher Thormodson
License CC-BY-SA-3.0
Organizations Michigan_Tech's_Open_Sustainability_Technology_Lab, MTU, MY4777
Cite as Christopher Thormodson (2018–2024). "Ergonomic bike grips". Appropedia. Retrieved November 28, 2025.